Product Description
CHINAMFG HJF400 Injection Molding Machine
HAIJIANG plastic injection machine features:
→ bigger space between tie-bars
→ central-clamping structure
→ famous components
→ energy saving with servo motor
→ low noise, fast respons
→ high precision, Stable and super long life
→ T-Slot Platen
→ abundant Spare Parts
→ better price
Clamping Unit:
1. Optimized Platen Design with high rigidity and enlarged space between tie bars
2. Euromap-based Platen Layout with both T-slot & tap holes, locating design in moving platen to better suit various molds
3. New ejection system design with longer ejection stroke, bigger space and better rigidity
4. Hydraulic drivien gear-type mold height adjustion mechanism
5. Relocation of mechanical safety interlock for easier operation
6. linkage structure for front connecting rod increases connectingrod’s strength greatly, as well as the whole clamping unit’s rigidity & accuracy.
Injection Unit:
1. High Quality Linear Motion Xihu (West Lake) Dis. ensure the smooth & accuracy of injection process
2. High Speed & Pressure injection structure can improve the injection speed
3. Twin nozzle cylinder ensures more even & stable structure
4. Specilized screw barrel design for various appliance
Hydraulic System:
1. The double proportional compound valve control system pressure & flow, highly sensitive & stable
2. Imported high quality Pump, low in noise, long in lifespan & stable in performance
3. World-famous servo hydraulic system optional, better performance in lower noise & energy saving
4. The precise feedback control of servo system to the pressure & flow, with higher sensitivity & more accurate repeatability precision
5. High performance hydraulic valve, less failure, fast switch, convenient maintenance
6. Low pressure mold protect system, which is more suitable for the precise mould
7. Greese & lubrication oil in dependent lubrication system can lubricate everywhere in the best situation
Electrical System:
1. Control by double CPU, the system HMI use X86 300MHz technical grade display. The system employees a RISC 140MHz microprofessor, with high speed, noise-immunity, fan-less and lower power consumption, independent control structure improve the stablity of control
2. 8.4″ display screen with resolution 800*600, user friendly screen & optional choose of language
3. Equiped with USB(2.0) port & ethernet(100-base T) ports
4. 32 Points input & output, entendable and trouble spot can be replaced easily
5. Linder transducer’s resolution is 1/65535, more precise in control
6. 120 technological parameters access can be stored & uploaded with an ordinary USB drives
7. Injection End and temperature tracking is curve display, dynamic recorder parameter is modified, dynamic warningis exhibited, all these make the operation more convenient.
Servo Controller Part:
1. High Precise Control The servo system can control the machine’s pressure, speed & location precisely, make sure that the error of accurate repeatability precision for the shot measurement is <0.3%
2. High sensitive response Because the motor vector is matched with the controller accurately, it only takes 0.5sec. inputing the number from 0 to max. Compared with other traditional hydraulic injection molding machine, HJ series is more faster in speed with shorter cycle time and high efficient in production
3. Low noise Compared with traditional fixed pump & variable pump system, the noise is 1/10 lower under normal circumstance, more suitable for sealed dustless workshop
4. Energy Saving Overall efficiency is 10% more & driving capacity is 18% more than common machine. This series can save 40-80% energy, and achieve first-class energy efficency
5. Water cooling saving The system condition prevent high pressure uploading without any power output, leads to the water cooling saving
| SPECIFICATION | HJF400 | ||||
| Screw Type | A | B | C | D fruit basket |
|
| Screw Diameter | Mm | 70 | 75 | 80 | 85 |
| Screw L/D Ration | L/D | 22 | 20.5 | 19.25 | 17.8 |
| Shot Size(Theoretical) | cm3 | 1384 | 1589 | 1808 | 2098 |
| Injection Weight(PS) | g | 1246 | 1430 | 1627 | 1888 |
| Injection Rate | g/s | 382 | 438 | 499 | 530 |
| Injection Pressure | MPa | 200 | 174 | 155 | 130 |
| Screw Speed | Rpm | 0~160 | |||
| Clamping Force | KN | 4000 | |||
| Opening stroke | Mm | 745 | |||
| Space Between Tie Bars | mm | 725*725 | |||
| Max.Mold Height | mm | 810 | |||
| Min.Mold Height | mm | 280 | |||
| Ejector Stroke | mm | 170 | |||
| Ejector Tonnage | KN | 110 | |||
| Max.Pump Pressure | MPa | 16 | |||
| Pump Motor Power | KW | 37 | |||
| Heater power | KW | 20 | |||
| Machine Dimension(L*W*H) | M | 7*1.9*2.4 | |||
| Machine weight | T | 14.5 | |||
| Oil Tank Capacity | L | 950 | |||
FAQ
Q1. What is the warranty for the injection molding machine
A1:Total 18 month,Included machine platen,base,injection unit,clamping unit.
Q2:Can you sending engineer to oversea install machine and trainning customer’s workers.
A1: Yes,We will send engineer to customer factory install the machine or trainning customer’s workers. in 1 week,total free.
After 1 week, 50$ per day
Q3:How Many spare parts you will prepare for customer?
A3: Spare parts included: mould clamp, long and short nozzle,heating band,Wrench,Switch,Thermocouple,Operation manual
Tool box,Lubricate Oil,Sealing,Filter etc.
Q4:Computer sytem,Except English, can you change other language,say: French,Spanish,Arabic,Russian.
A1:Yes,when you place order,please tell us the language which you required. Standard 1 with English,Japanese,Chinese,Korea.
Q5:Can you change the power source for us? Say:we need 3 Phase 220V 60HZ
A5: When you place order,please write clearly.Then we will change the electric system for you.
Q6:If i Need Green Color machine,can you do it for us?
Q7: Yes,please give us the color sample.So we can do it for you.
Http://cnhaijiang
HangZhou CHINAMFG Machinery Manufacturing Co.,Ltd.
Address:Next to the treasure Bringing the road, Xihu (West Lake) Dis. District, HangZhou (Tong Industrial Zone)
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| After-sales Service: | Online Service |
|---|---|
| Warranty: | 18 Months |
| Type: | Tube Shoulder Injection |
| Structure: | Horizontal |
| Plastic Type: | Thermoplastic |
| Plasticizing Way: | Plunger Type |
| Customization: |
Available
|
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|---|
Where can individuals find reliable resources for learning more about servo motors and their applications?
Individuals interested in learning more about servo motors and their applications can access a variety of reliable resources. These resources provide valuable information, technical knowledge, and practical insights. Here are some places where individuals can find reliable resources for expanding their understanding of servo motors:
1. Manufacturer Websites:
Leading servo motor manufacturers often provide detailed documentation, technical specifications, application notes, and white papers on their websites. These resources offer in-depth information about their products, technologies, and best practices for servo motor applications. Users can visit the websites of prominent manufacturers to access reliable and up-to-date information.
2. Industry Associations and Organizations:
Industry associations and organizations related to automation, robotics, or specific industries often offer educational materials and resources on servo motors. They may provide technical publications, webinars, seminars, and training programs focused on servo motor technology and applications. Examples of such organizations include the International Society of Automation (ISA), the Robotics Industries Association (RIA), and the Society of Automotive Engineers (SAE).
3. Books and Technical Publications:
Books dedicated to servo motor technology, control systems, and industrial automation can provide comprehensive knowledge on the subject. Some recommended titles include “Servo Motors and Industrial Control Theory” by Riazollah Firoozian, “Electric Motors and Drives: Fundamentals, Types, and Applications” by Austin Hughes and Bill Drury, and “Servo Motors and Motion Control: An Introduction” by Albert F. Seabury. Technical publications and journals such as IEEE Transactions on Industrial Electronics and Control Engineering Practice also offer valuable insights and research findings.
4. Online Courses and Training Platforms:
Various online learning platforms offer courses and training programs focused on servo motors and their applications. Websites like Udemy, Coursera, and LinkedIn Learning provide access to video-based courses taught by industry experts. These courses cover topics such as servo motor fundamentals, motion control, programming, and troubleshooting. By enrolling in these courses, individuals can acquire structured knowledge and practical skills related to servo motors.
5. Technical Forums and Discussion Groups:
Participating in technical forums and discussion groups can be an effective way to learn from industry professionals and enthusiasts. Websites like Stack Exchange, Reddit, and engineering-focused forums host discussions on servo motors, where individuals can ask questions, share experiences, and gain insights from the community. It’s important to verify the credibility of the information shared in such forums and rely on responses from trusted contributors.
6. Trade Shows and Conferences:
Attending trade shows, exhibitions, and conferences related to automation, robotics, or specific industries can provide opportunities to learn about servo motors. These events often feature presentations, workshops, and demonstrations by industry experts and manufacturers. Participants can gain hands-on experience, interact with professionals, and stay updated with the latest advancements in servo motor technology.
By leveraging these reliable resources, individuals can deepen their knowledge and understanding of servo motors and their applications. It is advisable to consult multiple sources and cross-reference information to ensure a comprehensive understanding of the subject.
Are there different types of servo motors, and how do they differ?
Yes, there are different types of servo motors available, each with its own characteristics and applications. The variations among servo motors can be attributed to factors such as construction, control mechanisms, power requirements, and performance specifications. Let’s explore some of the common types of servo motors and how they differ:
1. DC Servo Motors:
DC servo motors are widely used in various applications. They consist of a DC motor combined with a feedback control system. The control system typically includes a position or velocity feedback sensor, such as an encoder or a resolver. DC servo motors offer good speed and torque control and are often employed in robotics, automation, and hobbyist projects. They can be operated with a separate motor driver or integrated into servo motor units with built-in control electronics.
2. AC Servo Motors:
AC servo motors are designed for high-performance applications that require precise control and fast response times. They are typically three-phase motors and are driven by sinusoidal AC waveforms. AC servo motors often incorporate advanced control algorithms and feedback systems to achieve accurate position, velocity, and torque control. These motors are commonly used in industrial automation, CNC machines, robotics, and other applications that demand high precision and dynamic performance.
3. Brushed Servo Motors:
Brushed servo motors feature a traditional brushed DC motor design. They consist of a rotor with a commutator and carbon brushes that make physical contact with the commutator. The brushes provide electrical connections, allowing the motor’s magnetic field to interact with the rotor’s windings. Brushed servo motors are known for their simplicity and cost-effectiveness. However, they may require more maintenance due to brush wear, and they generally have lower efficiency and shorter lifespan compared to brushless servo motors.
4. Brushless Servo Motors:
Brushless servo motors, also known as brushless DC (BLDC) motors, offer several advantages over brushed motors. They eliminate the need for brushes and commutators, resulting in improved reliability, higher efficiency, and longer lifespan. Brushless servo motors rely on electronic commutation, typically using Hall effect sensors or encoder feedback for accurate rotor position detection. These motors are widely used in robotics, industrial automation, aerospace, and other applications that require high-performance motion control with minimal maintenance.
5. Linear Servo Motors:
Linear servo motors are designed to provide linear motion instead of rotational motion. They consist of a primary part (stator) and a secondary part (slider or forcer) that interact magnetically to generate linear motion. Linear servo motors offer advantages such as high speed, high acceleration, and precise positioning along a linear axis. They find applications in various industries, including semiconductor manufacturing, packaging, printing, and machine tools.
6. Micro Servo Motors:
Micro servo motors are small-sized servo motors often used in applications with limited space and low power requirements. They are commonly found in hobbyist projects, model airplanes, remote-controlled vehicles, and small robotic systems. Micro servo motors are lightweight, compact, and offer reasonable precision and control for their size.
These are some of the different types of servo motors available, each catering to specific applications and requirements. The choice of servo motor type depends on factors such as the desired performance, accuracy, power requirements, environmental conditions, and cost considerations. Understanding the differences between servo motor types is essential for selecting the most suitable motor for a particular application.
Can you explain the difference between a servo motor and a regular electric motor?
A servo motor and a regular electric motor are both types of electric motors, but they have distinct differences in terms of design, control, and functionality.
A regular electric motor, also known as an induction motor or a DC motor, is designed to convert electrical energy into mechanical energy. It consists of a rotor, which rotates, and a stator, which surrounds the rotor and generates a rotating magnetic field. The rotor is connected to an output shaft, and when current flows through the motor’s windings, it creates a magnetic field that interacts with the stator’s magnetic field, resulting in rotational motion.
On the other hand, a servo motor is a more specialized type of electric motor that incorporates additional components for precise control of position, speed, and acceleration. It consists of a regular electric motor, a sensor or encoder, and a feedback control system. The sensor or encoder provides feedback on the motor’s current position, and this information is used by the control system to adjust the motor’s behavior.
The key difference between a servo motor and a regular electric motor lies in their control mechanisms. A regular electric motor typically operates at a fixed speed based on the voltage and frequency of the power supply. In contrast, a servo motor can be controlled to rotate to a specific angle or position and maintain that position accurately. The control system continuously monitors the motor’s actual position through the feedback sensor and adjusts the motor’s operation to achieve the desired position or follow a specific trajectory.
Another distinction is the torque output of the motors. Regular electric motors generally provide high torque at low speeds and lower torque at higher speeds. In contrast, servo motors are designed to deliver high torque at both low and high speeds, which makes them suitable for applications that require precise and dynamic motion control.
Furthermore, servo motors often have a more compact and lightweight design compared to regular electric motors. They are commonly used in applications where precise positioning, speed control, and responsiveness are critical, such as robotics, CNC machines, automation systems, and remote-controlled vehicles.
In summary, while both servo motors and regular electric motors are used to convert electrical energy into mechanical energy, servo motors offer enhanced control capabilities, precise positioning, and high torque at various speeds, making them well-suited for applications that require accurate and dynamic motion control.
editor by CX 2024-04-10