High Speed Automatic Full-Servo Disposable Baby Diaper Manufacturing Machine

High Speed Automatic Full-Servo Disposable Baby Diaper Manufacturing Machine

Baby DIAPER Machine Design XE-4168

Secure output ability of 600 parts per minute or 36,000 pieces for each hour.

Fully servo motor driving system.

1, Entirely servo motor driving technique for exact transmission.
two, 3D cotton core fashioned in drum sort.
3, Consistent rigidity manage rolling push.
four, Automated non-cease roll changing.
five, Pneunatic rolling shaft for easy feeding resources.
6, Developed-in automated inspecting and eliminating defects.
7, 3D aspect-leasing-evidence wall and eslatic waistline composite mechanism.
8, Constructed-in car modifying and correcting method.
9, Contact monitor management panel with graphic gentleman-machine interface.
ten, S-condition cut of still left and right waistline pastes.
eleven, On-line eslatic waistline lamination.
twelve, Online back again sheet lamination.
thirteen, Positioned cutting of Again sheet and front waistline paste.
fourteen, Entirely servo motor driving stacker and computerized packaging mechanism.
fifteen, Developed and manufactured as CE regulations and expectations.

one.2Mill – mounted rotor mill for drum previous with the subsequent functions
a) 37kw electrical motor
b) Greased bearings with temperature readouts and alarm for above-temp
c) Effortless removing of breaker bar
d) Chevron design rotor noise reduction type
e) Pulp feed rolls on pneumatic nip keep from jam
f) Pulp side guides and in feed tray
g) Adjustable ventilation
h) Two spindle unwind stand for pulp
i) Automobile pulp splicing

1.three Drum Forming main with the subsequent attributes
a) 3D Discrete pad formation to produce pads as for each connected drawings
b) Fast changeover attributes in between measurements
c) Confirmed whole indicated operate out of +- 2mm
d) Confirmed fluff fat variability of much less than +- five% from focus on
e) Dual scarfing rolls – adjustable gapping
f) Acceptable interior baffling for discrete forming
g) Forming admirer
h) Tissue C-folding over wrap on the fluff main
i) 4drums, 1 for every dimensions.
j) Core with channel in the center
k) pre-make main unwinding purpose utilizing SAP sheet
l) Addresses C-folding right after the main complete

one.4 SAP program
a) Volumetric sap program for sap introduction into drum previous employing compressed air
b) Guaranteed pad to pad weight variability to not exceed five% from target
c) 15gram for each solution highest capability
d) Operator enter for various pad weights
e) feeding technique for distinct variety of sap

one.five Calendar and Embossing
a) Stepped calendar part for placing pad density
b) Adjustable hole mechanism
c) Function to avert excessive pad progress on discrete pad
d) Satisfactory transfer plates among sections to assure pad integrity
e) Emboss segment for diamond pattern embossing Torque safety
f) Torque defense

1.6 Internal leg get
a) Equipment to have ribbon type ILG device
b) Overall of two adhesive heads for elastic and two for ribbon attachment to best sheet with
Mechanical Sealing unit.
c) Elastic unwind able of 6 strands with twelve” diameter spools
d) Very easily adjustable head and strand with rules for operator documentation of great run configurations

one.seven Acquisition layer
a) Cut and place acquisition layer applicator for placement on leading sheet.
b) Vacuum drum fashion with flex knife cutoff
c) vacuum fan
d) Torque protection

one.8 Elastic
a) Elastic unwind stand with functionality to run elastic on twelve” diameter spools
b) Spacing as for each solution drawings
c) Effortlessly adjustable system for spacing adjustment from heart line
d) Designed for Dynatec Omegatechnology on glue heads applying adhesive directly to elastic
e) Adhesive applicator to have one particular pump for each head

one.9 Frontaltape
a) Minimize and area frontal faucet applicator for placement on back sheet.
b) Vacuum drum design with flex knife cutoff
c) vacuum supporter
d) Torque defense

one.10 Waistline band
a) Software made for elastic – nonwovenon-line lamination content
b) Elastic unwind stand with ability to runelastic on 12″ diameter spools
c) The waist bands will be laminated with the back again sheet by Hotmelt glue
d) Elastic with in-line cutter
e) Combining drum to be coated with adhesive launch coating
f) Torque security

1.eleven Fastening tape
a) On line lamination material
b) Minimize and location hook applicator for placement on leading sheet.
c) Vacuum drum type with flex knife cutoff
d) Non-waste S cut function before minimize & place
e) Torque protection

one.12 Unwinds
a) All unwinds to be independently managed with motors subsequent main device speed with a
pressure sensing devise (dancer) offering trim.
b) Splicers have computerized function with manual override
c) All splices will be tape
d) Splice detection photoeyes to see vendor splices and equipment splices
e) Internet split detectors supplied on all unwinds
f) All webs to have computerized net guides appropriately made before critical applications. Edge
guides to maintain world wide web alignment inside of +- 1/eight” of focus on
g) Air shafts for cores – developed for three” I.D. cores

one.one3 Ultimate knife
a) Flex knife style with automatic knife oilers
b) Torque protection

1.1four Stacker
a) Stacker to be ready to manage all items with a least of chain pitch modifications
b) Minimum depend capability is 12
c) Optimum count capability is forty
d) Rapid modify features
e) Twin discharge with potential to work each jointly at very same time from two exits or shutting a single
exit and utilizing 1 exit for automated bagger

one.onefive Generate
Mitsubishi Servo motor travel on all tooling and transfer unit, Invertor travel AC motor travel
unwinding technique.

one.16 Controls
a) 24V DC handle circuit.
b) Electricity circuit in accordance to the specification requirements of the end consumer.
c) Mitsubishi PLC.
d) E-end lifeline operating entire duration of equipment on operator and drive aspect.
e) E-end circuit hardwired into all E-end pushbutton, guard doorways and lifeline.

1.one7 Operator management
a) Offer hardwired E-quit mushroom type
f) Basic safety guard switches – Schmersal
g) Timing belts – Goodyear, Bando, Optic belt
h) CZPT belts – Habasit

1.18    Spear elements checklist for  pants machine:

Item QTY
Chopping knife for fluff main chopping device 2 pcs
Slicing knife for core reducing unit two pcs
Chopping knife for ADL cut & area unit 2 pcs
Reducing knife for cartoon tape lower & spot unit two pcs
Chopping knife for closing reducing unit two pcs


Output Product

Infant diapers.

CNC Machining and Elements & Parts

Pictures of Crops

Service Help

one. We will offer mechanical and electrical help during set up and startup of the device at customer’s facility, and four months of time at customers’ web site for instalation assistance, startup and training.

2. We will offer support and guarantee for a interval of 1 year after installation is concluded.

3. we could offer the service, which handles product’s design and style, uncooked content sourcing, fabrication, assembly and debugging, stated machine modification, products’ improve and the equipment line routine maintenance.

4.Raw content for testing and path on demand of the consumer.


High Speed Automatic Full-Servo Disposable Baby Diaper Manufacturing Machine